General Electric TF39

TF39
A TF39 on a C-5 Galaxy at ILA (Internationale LuftfahrtAusstellung) in Berlin, 2008
Type	High-bypass turbofan
National origin	United States
Manufacturer	GE Aviation
First run	1964
Major applications	Lockheed C-5 Galaxy
Number built	463
Developed into	General Electric CF6 General Electric LM2500

The General Electric TF39 is a high-bypass turbofan engine that was developed to power the Lockheed C-5 Galaxy. The TF39 was the first high-power, high-bypass jet engine developed. The TF39 was further developed into the CF6 series of engines, and formed the basis of the LM2500 and LM6000 marine and industrial gas turbine. On September 7, 2017, the last active C-5A powered with TF39 engines made its final flight to Davis-Monthan Air Force Base for retirement.[1][2] The TF39 was effectively retired, and all remaining active C-5 Galaxies are Rebuilt C-5M Super Galaxies, powered by F138-GE-102 (derivative of General Electric CF6-80C2, specifically for C-5M upgrade) engines.

Development

The United States Air Force opened the "CX-X Program" in 1964, intending to produce a next-generation strategic airlifter. Of the several airframe and engine proposals returned for consideration, Lockheed's aircraft and General Electric's engine were selected for the new design in 1965.

The high-bypass turbofan was a huge leap in engine performance, offering a thrust of 43,000 pounds, while improving fuel efficiency by about 25%.[3] The TF39 had an 8:1 bypass ratio, a 25:1 compressor pressure ratio, and a 2,500 °F (1,370 °C) turbine temperature made possible by advanced forced-air cooling. The first engine went for testing in 1965. Between 1968 and 1971, 463 TF39-1 and -1A engines were produced and delivered to power the C-5A fleet.

Design

TF39s on a C-5 Galaxy, from the rear

TF-39 on display at the Museum of Aviation View looking into the fan showing snubbered blades on the inner half-stage and inlet guide vanes in the outer duct in front of the full stage.

The TF39 was a revolutionary 1960s engine rated from 41,000 to 43,000 lb_f (191 to 205 kN) of thrust. It introduced use of a large by-pass ratio which, together with advances in core technology, contributed to a significant improvement in fuel efficiency over engines available at the time.

The engine included features developed from previous GE engines:

• Variable stator vanes (used in the J79/CJ805[4])
• Turbine cooling techniques (advanced from the J93 used in the XB-70[4])
• Cascade-type thrust reverser (from the CJ805[4])
• Snubbered first stage fan blades (snubbers, or mid-span shrouds, had been introduced by GE on the YJ93 first stage compressor blades[5])

The high-bypass ratio of 8:1 for the TF-39 had its origins in the lift-fan technology demonstrated by GE in the XV-5 Vertifan aircraft.[4] This aircraft had two X353-5 engines, each consisting of a 62.5-inch-diameter[6] lift-fan driven by a gas generator (J85). The bpr in VTOL operation was 12.3.[7] This tip-turbine driven lift-fan concept was turned 90 degrees and developed as an 80-inch-diameter "cruise fan" demonstrator, driven by a J79 gas generator.[4] For the CX-X program GE demonstrated a half-scale engine, the GE1/6, with 15,830 lb thrust and an sfc of 0.336.[8] This was developed into the TF39 with a 97 in diameter fan.

By modern standards the Low Pressure Compressor on the TF-39 is fairly unique as a single T-stage is mounted upstream of the fan rotor, rather than behind it. Although this T-stage supercharges the inner section of the fan rotor, not all of this airstream enters the High Pressure Compressor as a fair proportion also enters the bypass duct to supplement the air discharging from the outer section of the fan. In other words there are three streams leaving the fan, two of which enter the bypass duct [9].

Applications

• Lockheed C-5A/B/C Galaxy

Specifications (TF39-1C)

A Boeing B-52E (Serial Number 57-0119) testing a TF39 on the right inboard engine pod. The TF39 has more than double the thrust of the twin Pratt & Whitney J57s that were originally in that spot.

Data from [10]

General characteristics

• Type: Turbofan
• Length: 312 in (792 cm)
• Diameter: 97 in (246 cm)
• Dry weight: 8000 lb (3630 kg)

Components

• Compressor: Axial, low pressure compressor, comprising single stage booster and a single stage fan, 16-stage high-pressure compressor
• Combustors: Annular
• Turbine: Axial, 2-stage high-pressure turbine, 6-stage low-pressure turbine

Performance

• Maximum thrust: 43,300 lbf (193 kN)
• Overall pressure ratio: 25:1
• Fuel consumption: ~3.7646 lb/s (1.7075 kg/s)
• Specific fuel consumption: 0.313 lb/(lbf⋅h) (8.9 g/(kN⋅s))
• Thrust-to-weight ratio: 5.4

See also

Related development

• General Electric CF6
• General Electric LM2500

Comparable engines

• Pratt & Whitney JT9D
• Progress D-18T
• Rolls-Royce RB211

Related lists

• List of aircraft engines

References

1. Smith, Hanna (8 September 2017). "And then there were none, the final C-5A departs Westover ARB for retirement > Westover Air Reserve Base > Article Display".
2. Balik, Roland (12 April 2016). "An era of Dover-built TF39 engines throttles down". Air Mobility Command. Retrieved 9 February 2023.
3. General Electric - CF6 history Archived 2009-01-27 at the Wayback Machine
4. "seven decades of progress" General Electric, ISBN 0-8168-8355-6, Aero Publishers Inc. p.152
5. "Gas Turbine Technology Evolution: A Designer's Perspective" Bernard L. Koff, Journal of Propulsion and Power, Vol.20 No. 4, July–August 2004, p.591
6. "Aerodynamic characteristics of a Large-Scale Model with a High Disk Loading Lift Fan Mounted in the Fuselage" Aoyagi, Hickey and deSavigny, NASA TN D-775
7. "Jet Propulsion for Aerospace Applications" Second Edition, Hesse and Mumford, Pitman Publishing Corporation, 1964, Table 11.1
8. "The Development of Jet and Turbine Engines", 4th edition, Bill Gunston, ISBN 0 7509 4477 3, p. 192
9. https://aviation.stackexchange.com/questions/51747/why-does-the-cf6-have-a-lower-bypass-ratio-than-the-tf39
10. Gas Turbine Engines. Aviation Week & Space Technology Source Book 2009. p. 119

• Gunston, Bill (2006). World Encyclopedia of Aero Engines, 5th Edition. Phoenix Mill, Gloucestershire, England, UK: Sutton Publishing Limited. ISBN 0-7509-4479-X.

External links

• General Electric TF39 website